By Ping Hu, Ning Ma, Li-zhong Liu, Yi-guo Zhu

Over the final 15 years, the applying of leading edge metal suggestions within the automobile has elevated progressively. Numerical simulation know-how of sizzling forming of high-strength metal permits engineers to switch the formability of scorching forming metal metals and to optimize die layout schemes. Theories, tools and Numerical know-how of Sheet steel cold and warm Forming specializes in cold and warm forming theories, numerical equipment, relative simulation and scan strategies for high-strength metal forming and die layout within the vehicle industry.

Theories, equipment and Numerical know-how of Sheet steel cold and warm Forming introduces the final theories of chilly forming, then expands upon complex sizzling forming theories and simulation equipment, including:

the forming process,
constitutive equations,
hot boundary constraint remedy, and
hot forming apparatus and experiments.

Various calculation tools of hot and cold forming, in line with the authors’ adventure in advertisement CAE software program for sheet steel forming, are supplied, in addition to a dialogue of key matters, equivalent to sizzling formability with quenching method, die layout and cooling channel layout in die, and formability experiments.

Theories, tools and Numerical know-how of Sheet steel cold and warm Forming will let readers to increase a sophisticated wisdom of scorching forming, in addition to to use scorching forming theories, calculation tools and key innovations to direct their die layout. it's for this reason an invaluable reference for college students and researchers, in addition to car engineers.

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Additional resources for Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming: Analysis, Simulation and Engineering Applications

Sample text

The continuous ring heating furnace has its unique core technology in comparison with other heating furnaces, and its brief descriptions are as follows: 1. Most of the automotive high-strength steel blank is sheet. The sheet should be heated up to the specified temperature and then keep the temperature in order to be fully austenitized. Therefore, the temperature distribution in the heating furnace is required to be homogeneous; 2. For the steel sheet without protective coating from oxidation, its oxidation and decarburization is very serious at elevated temperatures.

14b. The hot forming part is shown in Fig. 15. 2 Indirect Hot Forming process 41 Fig. 11 Sketch map of hot forming process with indirect method of hot forming Fig. 12 Parts produced by indirect hot forming technique Fig. 13 Reinforced beam with direct method of hot forming forming process, microstructure and mechanical properties of some parts should be tested. The results of tensile test for the samples cut on the strengthened beam are shown in Fig. 16. The stress–strain curve shows that the yield strength of the hot forming parts is more than 1,000 MPa, and tensile strength is above 1,600 MPa.

In order to prevent sheet from oxidation and decarburization at elevated temperature, this continuous ring heating furnace is equipped with anti-oxidation gas-filled device of controlled flow and pressure. 4 Brief Introduction of Key Equipments and Production Lines in Hot Forming 29 Fig. 2 High-Temperature Resistant Robot Arm and Automatic Transfer Device for Loading and Unloading During the forming process, the blank is heated to be austenitized in a heating furnace at a temperature ranging from 800 to 1,000 °C.

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